SailTrim
Do It
Yourself
SailRite
DIY
Archives
Don's Salvage Yard
Note: Sam has no stock or
financial interests in any product on this page! Also, products I endorse are
selected mainly on the basis of personal preference and experience.
Click Thumbnails to enlarge!
Hombre Solo:
When Docking, Easy Does It
Animated Knots
More photos of Hood MPS Sock.
Flying the
Doyle APC
I
replaced my Main with a used sail from Masthead
Sail Loft. Instead of h40, the
sail has an NA-40 sewn in plus a number that makes people think I'm a big-time
racer. So now when somebody asks the make of boat I have the option of answering
either North American-40 or Naval Academy-40, whichever seems more impressive at
the time. If whoever asks went to the 4-week Course at Annapolis Sailing School,
the latter seems to impress them, although I must admit that the course took me
4 years. Would you believe that I installed the sail solo? It was much easier
than I thought it would be. The newer mainsail seems to overpower the boat.
I do a lot of single-handed sailing. Much of the time, charter crews
have
no sailing experience. Therefore, I normally handle
lines by
myself, most of the time with a current and wind to contend
with.
The preferred mooring is port side to with the bow pointing to the Southwest, just an easy from the dock into the cockpit where the shore power connects. The photo at left shows the empty slip. The photo above shows Lady Kristin in her mooring.
Mooring Lines and Arresting Lines are all regular laid nylon. Nylon stretches to absorb forces encountered in mooring and also wind and current. There are two Arresting Lines from the dock to the Southwest Piling. The forward mooring lines from the SW piling are attached to the arresting lines with hook/loop (Velcro�) straps. The three after mooring lines are fastened to the dock and serve as arresting lines when coming alongside starboard side to with the bow Northeast..
The preferred state of tide is either slack or a flood in which the vessel is pointed into the current. With a strong ebb, I have to work fast to get the boat into the arresting lines, grab the arresting line and walk aft hopefully before the ebb forces the stern out into the channel at which time I have to try again. Usually, if I am unable to get the stern in and hold it there on the second pass, I just turn into the current and moor with the bow to the North. Then, I simply wait until slack water to shift the mooring to where the stern is North and .
Click to see a animated version of this procedure!
Going Aloft
Yo soy un hombre solo!
Being a man of modest means, I must also do maintenance
myself, including aloft and underwater work.
In the above photo, I am preparing to go aloft
using a rig of my own design. It consists of a 6-1 purchase attached to a boatswain's chair.
Instead of having somebody winch me aloft, I ascend by my own power. After I get to the
first set of spreaders, I attach the tether line twofold around the mast as a safety line
attached to my safety harness. For work at the masthead, I have two aluminum fold-out
steps installed four feet from the top of the mast.
If you have ever actually worked at the
masthead, you would appreciate having a firm platform while working on
antennas or other electronics/electrical gear located on the masthead. I need
another two steps to get to the 4 foot steps. One is mounted on the port side of
the mast, three feet below the four foot step on that side. The other is mounted
on the starboard side of the mast, 1.5 feet below the starboard 4 foot step.
After I have mounted these steps, I
have another strap with a metal-to-metal buckle that I use to keep me secure to the mast
and enable use of two hands. My rig has a special cam-cleat arrangement to secure me at
any position of the mast or stay. However, this apparatus prevents me from ascending all the way
to the masthead. Thus, the need for the steps. Also shown above is my underwater rig.
By popular demand, more details on the aloft and underwater rigs are provided
below.
Note: I designed and built this system in 1994. If I had it to do over, I would evaluate the ATN TopClimber first. It should be about 2/3 the cost of my rig and would not require steps. Here's another Link from BoatUS: Up The Mast!
Details
on Solo Aloft Rig: (Material Costs in 1994 U.S. $)
`
You'll need a Safety Harness and separate Safety Belt. The harness is used for safety in ascending/descending the mast or stay. The Safety Belt fits around the waist and keeps you snug against the Mast while working at the Masthead. It gives one a sense of security while working aloft. I bought my harness with tether line at West Marine. The buckles for the Safety Belt are from my prior career in submarines.
This solo rig is far more preferable to me than being winched up the mast by another person. I always have a second person standing by (usually my wife who checks on me about every ten minutes) in case the hauling line gets fouled. However, this has never happened in the eight years that I've been using this rig. In any event, I would never use a power winch for going aloft as it is too easy to jam a shackle into a sheave. Sometimes I have another party standing by to pass me a separate tool bucket for bigger jobs. I ALWAYS wear shorts to increase the friction when I wrap my legs around the mast in ascending or descending.
Photos:
Mouseover for details:
Thumbnails
Below!!
Care and Cleaning of Sails Made
With DuPont Fibers Dacron, Kevlar
Rigging Terms: J, I, P, E, etc.
BaconSails.Com
Carl's Sail
Calculator v2.72.
SailCare.Com: Answers questions about sails!
Cruising
Spinnaker Primer
Don
and Arlene Guillette, the owners of
SailTrimProducts
of Long Beach, California.
Their two main products are the
SAIL TRIM USERS GUIDE and
SAIL TRIM CHART.
Don conducts sail trim
seminars throughout Southern California and also hosts a sail trim forum on
www.sailboatowners.com.
National
Geographic Sail Trim Simulator
North Sails
Fast Course
|
Heaving
To!
Birds
Public Enemy #1 at MastHead!!!This Crap From The Birds!!
Try 4-The-Birds!
polybutene
Prior to 2005, my main problem with birds was not shore birds, but those pesky
starlings, sparrows, grackles, etc., that migrate to Florida in the Fall. I was
desperate!
I tried every conceivable device, including plastic owls and snakes, all to no
avail. I also tried an invention shown at left that seemed to attract them more.
Finally,
I resorted to bird repellent
at the masthead and on the spreaders. 4-The-Birds
was the first product that I tried and it worked very well. The secret is to
apply it sparingly. You don't want this stuff on your sails or rigging. There
are other similar products including
Tanglefoot.
Most bird
repellents
contain Polybutene, a non-drying, sticky polymer that birds find offensive.
Thank God for that! However, the pests will find a way to outwit you, by
roosting on halyards, stays, and the boom topping lift. Just recently, I
discovered something that has improved my bird problem substantially. I kept
noticing bits of twigs and weeds on the deck. Then one day I happened to notice
a starling enter the end of the boom. Upon investigating, I found that the pests
were nesting inside the boom. Lesson learned: Keep the birds from nesting
aboard. A simple piece of duct tape over the open boom end did the trick. I was
in a state of euphoria until the summer of 2005 when I encountered a problem
with the ospreys. The bird repellent had dried and was no longer useful in
keeping ospreys off the masthead and spreaders. At left is an osprey at the
masthead. This same bird had been roosting on the masthead and the
spreaders to look for fish swimming below. When he spied a fish that made him
hungry, he would fly down and grab the fish with his strong talons, then bring
his catch to the spreader and proceed to devour him, leaving blood and fish
bones to fall and mess the deck below. One had even stuck a fish carcass between
two shrouds while he picked at it. Not too nice on the smell! Well, I went
aloft and applied a more liberal dose of polybutene at the masthead and on the
spreaders. The first day, the osprey kept coming back. However, I haven't seen
him for about three days now. Keep tuned for further developments. In any event,
I much prefer the osprey and his fish to the starlings and all their excrement!
Repair of AutoHelm STS-50
Anemometer:
I made a jury-rig repair to the vane that had broken off leaving only a
small tip of the vane by using an aluminum alloy house number that is available
at any hardware store. I took two of them, cut them with a pair of scissors to
the right shape and laminated them together over the small tip using 3M super
adhesive. So far it's held up in winds up to 50 knots. The photo at left
shows the STS-50 forward of the Windex prior to the fix. The photo at right is
after the fix. At far right is an ST50 Wind Indicator that I bought on
eBay. That's about the only
source for the indicator. It's made in England and the eBay seller was in UK. It
had never been installed aboard a boat and works quite well! eBay is a good
source for all such items that are no longer made. I just bought 2 S200DL
Datamarine Depth Sounder instruments. One is installed and the other is OBRP
(On-board Repair Part)!
Sail
Accessories:
Lazy Jacks: I recommend the patented,
retractable E-Z-JAX Systems. For
about $250, depending on boat size, you get a system tailored for your own boat. Includes
splices in braided line and all hardware plus detailed instructions for installation and
use. The magic moment of truth occurs when you're headed into the wind and drop the Main
for the first time. Watch the sail fall and flake neatly on top of the boom.
I'll be glad to answer any questions you might have.
Two
El Tranquilo neighbors have the
Doyle StackPack Mainsail Furling System.
Pete
Barton's Hunter 42.5 OohLaLa is shown at left with the system that includes a mainsail
cover. At right, another neighbor
Lin Robson is guiding the installation of StackPack aboard
Captain Fred Prettenhofer's Antigua 54 Holo Mala.
Lynn Robson was Sail Consultant for
Doyle Ploch Sailmakers in
St. Petersburg. He is now associated with
North Sails Gulf Coast. The StackPack is one of the best solutions to the mainsail
flaking and stowage problems with its integral lazy jacks and a cover that opens
automatically to accept the sail as it is lowered. No Sail Ties to worry about!
Galley:
The best and safest fuel is Compressed Natural Gas (CNG). CNG differs from the two other
main gases used in that CNG is derived from Natural Gas. Propane and Butane are both
Liquified Petroleum (LP) Gas, derived from petroleum. LP gas vendors are everywhere as
they are used in RV's. To find a vendor for CNG, visit the Corp Brothers Marine Web Page. In the
Tampa/St. Petersburg/Clearwater area, visit the MotorFuelers.Com
Web Site for CNG as well as bottle testing and inspection.
Marine
Sanitation:
This is a subject close to my heart, as I regularly swim off my boat and around the Island
of Vina Del Mar (Mud Key), a distance of three miles. Federal Law prohibits dumping of raw
sewage in coastal waters. U.S. Codes define the coastal waters as up to three (3) miles
offshore. State of Florida Gulf Offshore extends coastal waters to nine (9) miles. "Boating is good clean fun. Let's keep it that way".
(Motto of National Clean boating
Organization).
USCG: Excerpt from Marine Safety Manual, Volume
II, Chapter 18.
WASTE MANAGEMENT PLANS FOR RECREATIONAL
VESSELS. (PDF) USCG.
Florida
Coastal Limits: 9 Miles!!!
Clean
Boating Tip Sheet
Florida
Clean Vessel Act of 1994: Read This!! It defines the various types of efluents such as
boat sewage, gray water, cleaning products, spilled fuel, trash and the introduction of
exotic organisms. All of the above degrade the quality of Floridas surface waters.
Reef Relief in Key West:
Key West was officially declared a No Discharge Zone on November 17, 1999. The U.S. Environmental Protection Agency,
upon the recommendation of the Governor of Florida, approved an application by the City of
Key West to make all city waters out to 600' a No Discharge Zone (NDZ) for boat sewage. That means no effluent, treated
or untreated, may be dumped. Key West joins Destin, Fla. as the two Florida NDZ's.
EPA NDZ's by state.
Peggie
Hall: She is to Heads, MSD's, and Shipboard Freshwater Systems as
Grace Hopper is to the Navy and Computers. Below
are some salient links:
Marine Sanitation: Fact vs Folklore:
By Peggie Hall,
recognized in the boating industry as one of the few experts in marine
sanitation. This White Paper is a MUST for all
boatowners!
The 8 Ounce
Solution for recommissioning a vessel's Potable Water System!
The Head
Mistress: Peggie Hall is the Expert for this Forum that is shared by
several Boat Owner Groups, including Hunter, Catalina, Beneteau, C&C, MacGregor,
and O'Day.
Peggie Hall's Biography: As
it appears in the SeaRoom Cruising Forum Panel.
Vessel
Cleaning: Alternatives to Toxic Products!
Peggie Hall's Library of
Classics on BoaterEd.
No Discharge
Questions. The
Denizens' Page!
Get Rid of
Boat Odors by Peggie Hall
At the Leading Edge
of MSD Technology.
Sam's Heads of Choice:
Last year, I replaced my after head, Brand-X, with the
Wilcox-Crittendon
Head Mate. I already had one HeadMate installed forward
and wanted to have both of the same make. The HeadMate is simple and completely adequate for sailboats up to and above 40 feet in
length. The working sailor's head!!! However, I have tested a
similar head: the Raritan Cricket and like its telescoping handle.
Special Tip: If your holding tank does not hold its rated capacity, check the
tank vent. This line must be completely clear of dirt, gunk, and other obstructions.
The
Raritan Cricket: A well-engineered head.
Winches:
All winches aboard Lady Kristin are
Maxwell. I had three winch handles until one was dropped overboard. It was the
only one that would lock in place in a Maxwell Winch. The two others are
standard 10" handles that lock-in, but on most other brand winches other than
Maxwell. So what did I do? You guessed it! Duct tape and styrofoam make
it a floating winch handle! I keep only one topside. The only use I have for
winches is for tensioning the Main Halyard, once the Main is set by hand, or the
reefing downhauls, or the jib or spinnaker sheets. I never, ever use a
winch on the Jib Furler. This tip could fall in the category of bizarre
things that one can do with duct tape!! I would patent this idea except
one of the things that make an idea patentable is that it must be nonobvious.
This idea is certainly obvious!! MaxwellWinches.Com
UnderWater
Work:
Having your sailboat at your own dock is the best way to have it. After each of my 2-mile swims around the Island, I check and clean Lady Kristin's waterline, if necessary. Monthly I use diving gear as shown at left to clean the underwater hull, keel, and appurtenances. The tank and 50 foot hose are a special rig made up for me by The Tackle Shack. Don't ever use one of these devices unless you're qualified. A person can die of air embolism even at shallow depths of four feet. Incidentally, if you ever swim around your own island, I advise wearing fins and training paddles to protect your hands and feet from oyster beds and barnacles on pilings and while navigating through culverts. The Tackle Shop is also the best place to get your wet suit. The ScubaPro at left has been in use for about 12 years.
The
ATLAN at right was just purchased in November 2010. It is thicker and keeps me
warmer. Just finished a two-mile swim around the island and felt warm all the
time in 66-68 degree water! The guys at
The Tackle Shop in
Pinellas Park give great advice and won't make fun just because you're an old
guy!!
Haulouts:
Lady
Kristin has a steel keel. For this reason, I have it hauled each year to ensure
that it remains in good shape. Maximo Marine Service was
been the hauling yard
for the past 15 years, and I was pleased with the service until the present
management took over. Here's Tom
Johns, President and GM, shown with Fred and Sam. The first thing I did when I
bought this boat was to convert each of the eleven sea valves from globe to ball
valves (Apollo).
Note: I no longer
recommend Maximo!!!
Maintenance:
Nigel Calder's
Boatowner's Mechanical and Electrical Manual. This book has been of immense
help!
Among Mr. Calder's most salient tips:
1. Gate valves have no place in boats.
2. Wire nuts should not be used. 3. Solid core wire is not suitable for marine
use. 4. Insulating tape does not work well in a marine environment. 5. Aluminum
wire has no place aboard boats. 6. Use resin-cored electrical solder only. 7.
Staples...are not suitable for securing cables. Read Calder's section on shaft
seals. It is probably the first thing a boatowner should learn.
Nigel Calder Biography
in Cruising World.
Other Books by Nigel Calder.
S/V Glissando: Maintenance Projects on a reuilt Pearson Triton 381
Simple
Green: Sam's All-Purpose, environment-friendly cleaner of choice!
EGBAR Foundation: Everything's
gonna be all right!!
I
learned about
EasyDab from Jack Tyler in a forum on the
SailBoatOwners Web Site.
It's great for cleaning stanchions and other bright work!
I bought 3 bottles for $3.80 each at American Chemical at 1755 5th Avenue
N. in St. Petersburg. Call them at 727-822-8181.
A
rust-inhibiting coating; NOT A PAINT! OSPHO causes iron oxide (rust) to
chemically change to iron phosphate.
Resists/retards rust and provides a sound base for paint. Many boatyards
use OSPHO for preserving components in a marine environment such as engine
mounts. Engine Mounts should probably be replaced every 10-15 years.
Online Conversion:
Convert just about anything to anything else.
It helps
to have a neighbor like Captain Fred Prettenhofer to get help from when you have
problems. Fred started out as an Engineer for GM but later went into
business on his own. He is currently President and CEO of
SailAway, Inc,
specializing in outfitting sailing yachts for extended cruising. Fred goes aloft
to his 65 foot masthead like a monkey. He is, indeed, a gentleman of liberal
education, refined manners, punctilious courtesy, and the nicest sense of
personal honor! We are planning some extended cruises to the Caribbean for the
Spring of 2003. Fred beruht auf SAM f�r mechanische Sachkenntnis SAM. Er
tut nicht eine Sache, ohne SAM zu beraten!
Great
Sailing Forums. You can tailor your individual forums to include topics of
your choice!
Combines Forums from about ten other makes of sailboats. Chandlery.
Fiberglass Coatings. Inc:
John's Boat Stuff:
Customized Boat Designs.
Bo'sn Supplies Co.:
Sailing
Instructions:
Sail and Power by Richard Henderson. The official textbook
at the U.S. Naval Academy. You'll never realize how little you know about
sailing until you read, then re-read this book. It has everything in it
including the best instructions I've seen on how to make an eye splice! The
subjects of Aerodynamics and Hydrodynamics of Sailing are well covered. Read and
re-read the articles on Sail Trim to master the subject!
Old Submarine Gear:
Stainless Steel Rag Can from Submarine Engine Room comes in
handy for freshwater flushing of dinghy outboard engines. Too bad I've used all
the rags that came with it! I have grooves sawed into these two old dock boards
used for mounting the outboard on the rag can. At left is a manila torpedo
snubber that I used for my spinnaker sheet for many years on the five sailboats
that I have owned since retiring. After 25 years, I can finally afford some
dacron sheets. Thank God for Social Security! At right is a manila block & tackle designed for recovering
torpedoes that I used for a combination Boom Vang and Preventer until I just
recently could afford to get a new solid boom vang and preventer. The white line
next to the outboard is part of the new preventer rig.
Subjects in the Work:
Rigging:
Brian Toss Yacht
Riggers: Brian and Ian come across like a couple of real pro's. There
are two pages on this site that are full of information: SparTalk (Board) and
FairLeads (Archives).
Avoiding and Surviving Rig Failures: by John Kretschmer.
Standing Rigging Basics
Understanding
the B&R Rig: Use of the Bergstrom & Ridder Two-Spreader Rig obviates the
need for the inner forestay and running backstay.
Getting Started with Rig Tuning: by Dobbs Davis.
Products
include TopClimber, Tacker, and Spinnaker Sleeve.
Hunter Owner's Manual:
Including Rigging Tuning Instructions
Rigging Only: A division of the
Rigging Loft Inc., a full service rigging shop owned and operated by riggers.
Garhauer: Solid
boom vang improves sailing performance. You will still need a topping
lift for Dutchman or E-ZJAX Sail Flaking Systems.
Skipper's Home Made Turn Buckle Covers
Index of
Sailing/Hunter: Good rigging tips!
Edson Marine:
Rig-Rite:
Sailing Hardware: Home of EasyLock Rope Clutches
CamCleat.Com:
Replacing Halyard. The thumbnail at left shows the new halyard at left with the shackle in the eye splice above the Flemish Eye end lined up with the shackle of the old main halyard prior to cutting the old halyard to make a temporary splice of the old to the new. The lower left thumbnail shows the old and new halyards lined up after cutting the old halyard to remove the shackle. The old and new halyards are joined with a temporary splice made by butting the cut end to the new Flemish Eye and sewing the two together with waxed whipping twine (#4). The stitches are made up to a length of 3 inches from the end. The stitches are anchored to the new halyard core prior to the Flemish Eye. At right, chafe tape has been applied the length of the complete joint of the temporary splice. The object is to make a temporary splice joint strong enough to pass through the sheaves at the top and bottom of the mast but smooth enough not to jam. I have heard of sailors using a paper clip to join the two halyards, but I feel more comfortable with whipping twine. In getting the joint to the masthead, I pull on the old halyard directly from the sheave at the base of the mast with the right hand. As the joint nears the top sheave, pull and feel carefully as the joint contacts the sheave. I hold the new halyard with the other left hand and I can sense when the joint enters the sheave and am alert to reverse the pull in case the joint jams in the sheave. I have been fortunate through 30 years and 5 boats never to have that happen. The joint should also be able to pass through any sheaves to get back to the cockpit. I never try to get the joint through the rope clutch at the cockpit but undo the temporary splice and pull the Flemish Eye through with a small piece of light line attached to the eye.
PineApple Sails: "Articles".
The one on reefing/unreefing is the best I've seen.
CLEWLESS IN SAN FRANCISCO How
to secure
jib furling systems!
Pineapple Sails recommends that Jib Furling Lines be secured to a winch and then to a cleat. The photo at right shows a fuling line secured to two winches then a cleat!
Knots: Boating Knots from NetKnots.com Animated Knots Scout Group, East Sussex, UK
Canvas:
How to use the
C.A. Myers Awl-For-All Good animated GIF!
Engines:
HUNTER
REFERENCE LIBRARY Diesel
Fuel Essentials
Changing Engine Oil Sailnet Articles by Tom Wood
Check of Yanmar 4JHE Sea Water
Cooling System. If the Cooling System is working properly, the SW lines into and
out of this strainer will be as cool as the SW. If the lines are too hot to
touch, something is wrong. You changed the impeller but the old broken off
blades may yet be clogging somewhere in the SW system. Clean strainers weekly.
Excellent Sites For Engine Help:
Yanmarhelp.com!
MarineDieselDirect.Com
www.biodiesel.org:
Use Biodiesel to reduce Engine Diesel Smell.
Torreson Diesel
Clinic
Trimming
The Iron Genoa:
Diesel Engine Tips for the Hunter 376/380!
Good
reference for all Yanmar Engines! Includes Pre-Lube Technique! Author: Curt
Morris!
After end of the Yanmar 4JHE Diesel Engine. The Wet Mixing Elbow is shown to
port and the Air Silencer is shown to starboard. Hot exhaust gases enter one end
of the elbow and leave through the other end. SW discharge from the SW side of
the heat exchanger enters the elbow through the SW Nipple. Because of the 90
degree bend in the nipple, it is the most likely place in the SW system for a
broken off impeller blade to clog the SW System.
The yellow handle of the Engine SW Intake Valve is in the
SHUT (closed) position, the
proper position if you're not aboard. The Engine Start Key is taped to the valve
operating lever. If you keep your boat in a marina, I
recommend you keep all Sea Valves, AKA thru-hulls, in the closed position
and open them when stationing the special sea and anchor detail. The most likely
source of flooding is the Engine SW valve followed by the Head or Holding Tank
Discharge Valves which should always be shut.
The thumbnail at left
above shows the starboard of the engine. Center is the engine from forward
looking aft. The gallon container contains my
Marine-Grade, all-purpose lubricant of
choice. The black line in the same thumbnail shows the lube oil drain
line used in changing oil. The other end of this neoprene line is connected to a
fitting that replaces the bolt used to attach the dipstick assembly to the
engine sump. To drain engine oil, simply uncap the line and let place it in a
plastic gallon milk container that is specially cutout for this application. It
beats using a drill pump. It takes two full gallon milk containers to drain
the lube oil. The entire drain kit was purchased in 1994 from
Mastry Marine Engine Center for about $40.
Engine
Sound Isolation
The Photo at left shows
the rear of the engine access panel with the stick clips mounted using
IBM 5200. To the right is the
Hushcloth
attached to the panel with
stick
clips. Sound isolation items may be obtained at
Glenn Mar Marine Supply.
Shaft Packing
Teflon�. Polytetrafluoroethylene (PTFE) resin is in a class of paraffinic
polymers that have some or all of the hydrogen replaced by fluoride. The
original PTFE resin was invented by DuPont in 1938 and called Teflon�.
The photo at left shows material used to replace the shaft
packing. At left are the four rings removed in October of 2003. The shaft
packing locking nut has been loosened and the packing nut has been removed from
the threads, I use four rings. Each ring was placed on the shaft and tapped into
the packing nut with the instrument shown. After the first ring was inserted into
the packing nut, the second ring and each succeeding ring were tapped into the
packing nut after the packing nut had been rotated 120 degrees. When all four
rings were in the packing nut, the nut was rotated by hand until tight. Then, a
wrench was used to tighten the packing nut until the same number of threads (6)
were observed on the packing gland. Then the locking nut was tightened. The
shaft seemed to rotate as easily as with the old packing. Cruising
World Article
Servicing Your Stuffing Box by Don Casey
LasDrop Shaft Seal
Stuffing Box Maintenance
Shaft Packing:
Stuffing Box Maintenance
Do It
Yourself
SailRite
Online Conversion:
Convert just about anything to anything else.
DIY Shaft Packing
PTFE-impregnated
flax packing has vast improvements over regular flax packing. Prior to 1996,
when I first used it, I had been replacing the packing every two years. In 1996,
I made my first use of PTFE packing. In 1999, I replaced that packing and
observed that the 1996 packing was in almost perfect condition. The photo above shows the four rings after removal four years later in 2003. There were
black areas on each of the rings indicating that it had been subjected to heat.
Upon return from the hauling yard, the packing nut was loosened to where 3 drops
of water were seen with the shaft turning and none when the shaft was not
turning.
I have not made the move to a
Packless Sealing System
(PSS) simply because the PTFE packing is good enough for my purposes. If I had a
boat in which the mechanical dripless stuffing box (PSS) had been installed, I
would certainly use it. May 2004: Installed
DriveSaver Model 524Y flexible
connection between transmission output flange and shaft flange. Shown at right
below in red!
October
2004: After agonizing over the appearance of the hose on my shaft stuffing
box, I had it replaced during the annual haul-out bottom job. Kent Vierra of
Maximo Marine advised me that the old hose was not robust enough for this
application. The old was only 2-ply, actually only regular exhaust hose. He
installed new 5-ply hose made by a company that specializes in stuffing boxes.
Visit the web site of
Buck Algonquin
to find the distributor closest to you. When considering a boat's
watertight integrity, this hose is the Achille's Heel as there is no valve
backup.
Click the photo at left to enlarge.
Electrical:
Battery
Banks:
Lady Kristin has two
battery banks: #1. 1 Commercial Rebuilt Size 8 D Gel Cell #2. 2 size 27
RV/Marine Batteries in parallel.
The banks are wired through an isolator to the Battery Selector Switch. The
batteries were purchased in 1997. The rebuilt Size 8D Gel Cell cost $80.00. Each
of the Interstate Marine/RV Size 27 Batteries cost $115.00 for a total of
$230.00 for Bank #2. The Shore Power Battery Charger is a 20 Amp Professional
Mariner. The batteries are now over nine years old with no sign of decreased
performance. There has been no maintenance involved other than to check the
wiring connections to the batteries, isolator, and selector switch. The
automatic bilge pump is hard-wired to one of the Interstate Size 27 batteries.
Bank #1 in Lazarette.
Bank
#2 under Bunk in Aft Stateroom.
The 12 volt Doctor's Practical Handbook
Batteries: Ample Power
Electrolysis:
Deep
Cycle Battery Frequently Asked Questions: Bill Darden.
Battery
References and Information Links: Bill Darden.
Wood Don't You Just Love Wood?
WoodZone.com:
Just about everything
on woodworking.
Boatlife
GitRot: pours into the finest openings, penetrates deep and
completely saturates rotten wood. Cures into a tough, resilient adhesive which
arrests the progress of dry rot by bonding wood membranes together with a mass
stronger than the original wood. 2 Part Kits. See
Rot Repair:
Sandpaper
101: Everything you�ve ever wanted to know about sandpaper but were afraid
to ask.
Teak and Holly (And Oak) Sole Replacement Like A Hemorrhoid
Transplant!
Note: All
photos are thumbnails/ click to enlarge!
Recently, I completed an interim replacement
of the sole aboard my Hunter 40 that I have owned since 1991. When I bought the
boat, there were already several soft spots in the sole, the boat having lain
ownerless in a marina for over a year. In the first year, I made a patch
replacement of the panel near the galley and that was my initiation into the
wonderful world of working with Teak & Holly (T&H) soles. However, I knew I had
major problems one day when going to the forward head and my foot fell through
the weakened forward sole. At that time, I was disenchanted with T&H and made a
rather exigent repair using 3/4" oak plywood that looked like the best
alternative at the time. Of course, there was no template or pattern for making
the repair. I had to rely on carpeting to hide this nonconformity in Lady
Kristin's T&H Sole. In December 2003, I started planning to replace the entire
sole and end up with a classic T&H System similar to what my friend Captain Fred
had in his Antigua-54 shown at the lower right. As I am rather amateur in
the art of woodworking and also knew that I'd have problems getting a good
pattern from the existing T&H that I would remove, I decided to make the repair
in two steps: 1. Use Oak plywood to learn about the process and get good
templates; then, 2. Replace the Oak with T&H. The cost of the plywood was a
factor: $41 for Oak 3/4" vs. $156 for 3/4" T&H plywood.
I
bought the 7 4'x8' sheets of Oak plywood necessary to replace 123
square feet. along with the epoxy, stain, and polyurethane and other materials
need for the process, then started the replacement. Many of the details that I
am providing in this article are my own derived the hard way. Some of you
woodworking experts will doubtless have a better way. If so, please use the
Guestbook and critique me. In replacing the sole,
the basics are: 1. Use epoxy to seal the edges of the plywood as they are
very porous and wick moisture very readily. 2. Preserve the bottom with about 8
coats of clear polyurethane paint. I applied the epoxy and polyurethane to the
cut out sections of sole in my back yard. I might add that living on the water
with my own dock made the process much easier than if I had to do the work in a
marina. 3. Do not do anything to the tops of the sole sections until they have
been installed and fitted aboard with any contiguous sole section. Fitting the
sections together is one of the more difficult chores. I recommend that any
access hatches be cut out of one section first. Then after the two sections have
been fitted together, make the cut-out of the other section. 4. Having the old
plywood removed is a good time to clean the voids in the fiberglass liner and
make any repairs necessary. I found one of the grounding wires to the keel
had an open in the insulation and fixed it. 5. After adjacent sections have been
fitted together, then the top of the sole section is ready to be sanded. I used
a hi-speed random orbital sander using 3 phases of sanding: 100, 150, and
200 for the Oak. For the T&H, I plan to go with 4 phases: 120, 220, 320, and
400. 6. For the Oak sections, I used the same Crystal Clear polyurethane
paint that I used on the bottom of the panels. I applied 6 coats to each section
being careful to follow the instructions on the container. For the tops of T&H
sole sections, I plan to use Schooner or Epiphanes varnish.
The Saga continues. I was able to replace the After Room, Forward Room, and two forward sections of the Main Salon Sole without removing any of the cabinetry, I remembered a question pondered by another Hunter Owner, Rick Sylvester. He asked " Do you really have to replace all of the sole?" I then analyzed the steps to replace the two big sections of sole in the Main Salon. I would have to remove the galley and sink cabinetry along with the counter top. This would be a destructive process and require rebuilding the counter tops. Then a massive brainstorm hit me: Why not make the Oak sections appear to be T&H? I implemented this brilliant idea by the use of 1/4" masking tape obtained from NAPA used for fine detailing of autos. I applied the masking tape over the existing holly strips extending over the new sections fore and aft. Then, I color matched by applying a coat of red oak stain over the old and new sections and let it dry. Then, I applied another coat to the new sections and found that the color of the teak matched rather close. I then removed the tape from the new wood and applied a the first coat of clear polyurethane to the new and old sections. When dry, the tape over the old sole was removed. The "holly strips" on the new section were much lighter, but this effect was mitigated with the application of 4 more coats of poly on the new wood. I don't have much native ability in woodwork but have always been considered very innovative. In fact, if I had gone into medicine, I probably would have pioneered some new surgical procedure such as The Hemorrhoid Transplant! Photos below show some of the steps and material used in the process. The end product is shown in the photo at the upper left. The "holly" lines appear wavy but they are not. Fred's holly also appears wavy. I bought some runners with latex pads on the bottom at Wal-Mart shown at upper right. They help to camouflage the boundary between T&H and simulated T&H. The plastic bottle on the salon table contains lemon oil used to condition teak bulkheads and cabinetry.
Overall, I'm pleased with the results of the above hybrid sole. It's at least
functional and none of the six people to whom I have shown the end-product have
even blinked an eye when I said that it was all Teak & Holly. I still plan to
convert to a completely new T&H Sole within this year. By then, I will probably
have perfected my new
Hemorrhoid Transplant
Procedure!
Communications:
FCC Ship
Radio Stations
There Is Nothing Wrong with Your Radio
Bilge Pumps:
Marine Supplies:
Thrifty Mariner: Tampa Marine
Factory Outlet
Rekord Marine: Western
Canada's largest suppliers of Marine products!
Garhauer Marine Hardware:
Best source for solid boom vangs. Professional service!
St. Augustine Marine Canvas &
Upholstery:
Manufacturers of Hunter Bimini
Obersheimers Sailor Supply:
Family run store in Buffalo, NY and have been serving clients nationally with an
extensive list of products and services to both sail and power seekers
alike. Our current location incorporates a 3000 sqft loft with over 8,000 sqft
of retail, service and outboard repair floor space. We also offer a full
in-house marine, architectural rigging and spar facility.
Marine Surveys:
Marine Survey Online:
D.H. Pascoe & Company Destin, florida
J. M. Beijar Web Site:
Home of Mike Beijar Marine Surveyor Clearwater, Florida